(FSPEC04) Specification Forza First FD120(S) Timber Internal Flush Doors

MANUFACTURER
Forza Doors Limited, 24a/24c Star Road Trading Estate, Star Road, Partridge Green, Horsham, West Sussex, RH13 8RA, England, UK
Telephone: +44(0)1403 711126, Fax: +44(0)1403 711229,
Email: sales@forza-doors.com

DOOR REFERENCE & TYPE
A (single leaf) 

DOOR LEAF CORE
38mm Three layer wood particleboard  produced by Continuous Press System plus 2 x 10mm sub facings of non-combustible board plus 2 x 3mm outer facings of MDF
Average bulk density 650kgs/m3
Weight 64mm ; Nom 42kgs/m2         

LIPPINGS
Concealed / exposed near match timber hardwood lipping (650kg/m3) to two vertical edges only before / after applying face finish.
Standard 3mm finished square

DOOR LEAF FACE FINISH
Wood veneer  specie  ..........,    ref......., To match approved sample ref......
Veneer cut : Crown cut / Quarter cut / Rift cut / Other
Veneer layon matching: Book match / Random match / Slip match / quarter match / other
Veneer grain direction: Vertical / Horizontal / other
Sequential match of veneer feature of  adjacent doors   , ref..... Floor plan drawing.
High Pressure Laminate (HPL)
Laminate to conform to EN 438 & ISO 4586, Laminate manufacturer, ref ......., colour
High impact PVC
Manufacturer, ref........., colour

FINISH AS DELIVERED
Wood veneer:  Two coats high solid ultra violet (uv) cured lacquer, clear,  30% gloss, other.
Stained...........colour and finished with two coats high solid u/v clear lacquer, 30% gloss.
Limed wash and finished with one coat high solid u/v clear lacquer, 30% gloss.
Timber Lipping: Unfinished for finishing by others / Two coats of high-solid acid-catalyst lacquer.
For finishing by others:
Forza primed coat (FPC) for painting by others .

GLAZING
Steel Bead profile / Glass: cloak/ 5mm Firelite
Size and position of aperture(s): standard configuration V11, V12, V14, V16

DOOR FRAME
Timber hardwood 650kg/m3 .Min dim 90mm x 44mm to comply with performance and appearance required
Profile: integral stop / applied stop .Min dim 25mm x 18mm . see drawing ref. FZD0480.....

TIMBER FRAME FINISH AS DELIVERED
To compliment veneered door(s)
Two coats of high-solid acid-catalyst lacquer, clear/tinted, 20% gloss / other
Stained.......colour and finished with two coats high-solid acid-catalysed lacquer.
For finishing by others:
Primed one / two coats for paint finishing by others .

IRONMONGERY & PREPARATION
R120 butt hinge. ref HIS-BSS-102 (brushed stainless steel) min 1&1/2 pair
R120 overhead power closer. ref CLR-BSS-103 / Mortise lock / latch R120 sash lock BOM-LCK -103.
Doors to be factory pre-machined for locks, hinges and other ironmongery.

PERIMETER SEALS
Factory fitted to leaf(s)/ frame, pvc cased intumescent/smoke/acoustic seals to manufacturers choice to meet fire & smoke control and sound insulation as specified in applicable test report or assessment. (Combined seals permitted).
Intumescent size: timber frame head/jambs 2 no. 20 x 4mm H120 (5mm either side of the centre line)
Leaf head/vertical edge 1 no 15 x 2mm central fit.
Bottom edge of leaf 1.no.38 x 2mm

FIRE RESISTANCE RATING
FD120: 120 minutes to BS 476: Part 22:1987
FD120S: 120 minutes to BS 476: Part 22:1987 & cold smoke control to BS 476 Part 31.  section 31.1.

SOUND INSULATION
Not Required / Required
Weighted Sound Reduction Index (Rw) 35dBrw single leaf non glazed  
Rating according to BS EN ISO 717-1:1997 from tests and measurements conducted 
In accordance with BS EN ISO 140-3:1995.

MECHANICAL PERFORMANCE
Mechanical test to DD171:1987 clauses 4.3 ,4.4, 4.9, 4.10, 4.11. Awaiting test results.
Mechanical test to BS EN 1192 (EN947, EN948, EN949, EN950). Awaiting test results
       
MOISTURE CONTENT ON DELIVERY
Comply with BS EN 942 :2007 service climate 12-21°c / above 21°c (door  8+/- 2 %) 12

SITE CONDITIONS
Conditions for storage, handling, stacking and covering during installation to comply with manufacturer's instructions.
Post installation temperature to be in region 12°c to 21°c and relative humidity range 40% to 60%.

INSTALLATION
Fix door(s) and timber frame in accordance with manufacturer's Installation guide and BS 8214:2008 (Code of practice for fire door assemblies). 

FORZA FIRST SPECIFICATION DOCUMENTS
FSPEC01 SPECIFICATION FORZA FIRST FD30(S) TIMBER INTERNAL FLUSH DOORS
FSPEC02 SPECIFICATION FORZA FIRST FD60(S) TIMBER INTERNAL FLUSH DOORS
FSPEC03 SPECIFICATION FORZA FIRST FD90(S) TIMBER INTERNAL FLUSH DOOR ASSEMBLY
FSPEC03CW SPECIFICATION FORZA FIRST FD90(S) MINERAL CORE FLUSH DOOR ASSEMBLY
FSPEC04 SPECIFICATION FORZA FIRST FD120(S) TIMBER INTERNAL FLUSH DOOR ASSEMBLY
FSPEC04CW SPECIFICATION FORZA FIRST FD120(S) MINERAL CORE INTERNAL FLUSHDOOR ASSEMBLY
FSPEC05 SPECIFICATION FORZA FIRST NON FIRE TIMBER INTERNAL FLUSH DOORS
FSPEC06 SPECIFICATION FORZA CLASS 1/ CLASS 0 TIMBER VENEER WALL LINING PANELS
FSPEC07 SPECIFICATION FORZA FIRST FD30 TIMBER FRAME INTERNAL SCREEN
FSPEC08 SPECIFICATION FORZA FIRST FD60 TIMBER FRAME INTERNAL SCREEN