(FSPEC04 CW) SPECIFICATION FORZA FIRST FD120(S) MINERAL CORE INTERNAL FLUSH DOORS

MANUFACTURER
Forza Doors Limited, 24a/24c Star Road Trading Estate, Star Road, Partridge Green, Horsham, West Sussex, RH13 8RA, England, UK
Telephone: +44(0)1403 711126, Fax: +44(0)1403 711229, Email: sales@forza-doors.com

DOOR REFERENCE & TYPE
A (single leaf) / B (double equal leaves) / C (double unequal leaves) / D (single leaf & overpanel) /  E (double equal leaves & overpanel) / F (double unequal leaves & overpanel). Overpanel (Transomed) in Composite frame only.

DOOR LEAF CORE
Rail & stile composite mineral core 51mm thick (average density 240kg/m3) faced with 2 layers 4mm MDF (minimum density 640Kg/m3) overall thickness 59mm
Weight 59mm; Nom 20kgs/m2      

LIPPINGS
Concealed / exposed near match timber hardwood lipping (650kg/m3) to all four edges only before / after applying face finish.
Standard 3mm finished square

DOOR LEAF FACE FINISH
Wood veneer specie  ..........,    ref......., To match approved sample  ref......
Veneer cut: Crown cut / Quarter cut / Rift cut / Other
Veneer layon matching: Book match / Random match / Slip match / quarter match /other
Veneer grain direction: Vertical  / Horizontal / other
Sequential match of veneer feature of  adjacent doors, ref..... Floor plan drawing.
High Pressure Laminate (HPL)
Laminate to conform to EN 438 & ISO 4586, Laminate manufacturer, ref ......., colour
High impact PVC
Manufacturer, ref........., colour

FINISH AS DELIVERED
Wood veneer: Two coats high solid ultra violet (uv) cured lacquer, clear,  30% gloss, other.
Stained...........colour and finished with two coats high solid u/v clear lacquer, 30% gloss.
Limed wash and finished with one coat high solid u/v clear lacquer, 30% gloss.
Timber Lipping: Unfinished for finishing by others / Two coats of high-solid acid-catalyst lacquer.
For finishing by others:
Forza primed coat (FPC) for painting by others.

GLAZING
Steel Bead profile / Glass:   cloak/ 5mm Firelite
Size and position of aperture(s) :standard configuration V11, V12, V14, V16

DOOR FRAME
Composite mineral core /2mm lipping's and 2mm face veneers. Min dim 104mm X 47mm
Profile: applied stop. Min Dim 44mm x12mm see drawing ref. FZD0477

TIMBER FRAME FINISH AS DELIVERED
To compliment veneered door(s)
Two coats of high-solid acid-catalyst lacquer, clear/tinted, 20% gloss / other
Stained.......colour and finished with two coats high-solid acid-catalysed lacquer.
For finishing by others:
Primed one / two coats for paint finishing by others.

IRONMONGARY
Essential ironmongery specification of hinges, mortise latch/lock and door closer
Refer to Forza guidance on installation of FD120 hardware.

PERIMETER SEALS
Factory fitted to leaf(s) / frame, pvc cased intumescent/smoke/acoustic seals to manufacturers choice to meet fire & smoke control and sound insulation as specified in applicable test report or assessment. (Combined seals permitted).
Intumescent size: For composite frame head & stile 1no. 20 x 4 mm (7mm from pull face of frame reveal) & 1no. 25 x 4mm (33mm from pull face of frame reveal) bottom edge of leaf 1 no 47 x 1mm Forza flex seal (central) leaf meeting stile 1 No.20 x 4mm fitted in each leaf with one set 5mm from pull face and the other set 5mm from push face.

FIRE RESISTANCE RATING
FD120: 120 minutes to BS 476: Part 22: 1987
FD120S: 120 minutes to BS 476: Part 22: 1987 & cold smoke control to BS 476 Part 31.section 31.1.

SOUND INSULATION
Not Required/ Required

MECHANICAL PERFORMANCE
Modulas of rupture (ASTM c 133)psi. Min 900
Compressive Strength (ASTM c 109-93)psi Min 1586

MOISTURE CONTENT ON DELIVERY
Comply with BS EN 942: 2007 service climate 12-21°c. (door  <6)

SITE CONDITIONS
Conditions for storage, handling, stacking and covering during installation to comply with manufacturer's instructions.
Post installation temperature to be in region 12°c to 21°c and relative humidity range 40% to 60%.

INSTALLATION
Fix door(s) and composite frame in accordance with manufacturer's Installation guide and BS 8214: 2008 (Code of practice for fire door assemblies). 

FORZA FIRST SPECIFICATION DOCUMENTS
FSPEC01 SPECIFICATION FORZA FIRST FD30(S) TIMBER INTERNAL FLUSH DOORS
FSPEC02 SPECIFICATION FORZA FIRST FD60(S) TIMBER INTERNAL FLUSH DOORS
FSPEC03 SPECIFICATION FORZA FIRST FD90(S) TIMBER INTERNAL FLUSH DOOR ASSEMBLY
FSPEC03CW SPECIFICATION FORZA FIRST FD90(S) MINERAL CORE FLUSH DOOR ASSEMBLY
FSPEC04 SPECIFICATION FORZA FIRST FD120(S) TIMBER INTERNAL FLUSH DOOR ASSEMBLY
FSPEC04CW SPECIFICATION FORZA FIRST FD120(S) MINERAL CORE INTERNAL FLUSHDOOR ASSEMBLY
FSPEC05 SPECIFICATION FORZA FIRST NON FIRE TIMBER INTERNAL FLUSH DOORS
FSPEC06 SPECIFICATION FORZA CLASS 1/ CLASS 0 TIMBER VENEER WALL LINING PANELS
FSPEC07 SPECIFICATION FORZA FIRST FD30 TIMBER FRAME INTERNAL SCREEN
FSPEC08 SPECIFICATION FORZA FIRST FD60 TIMBER FRAME INTERNAL SCREEN