(FSPEC01) Specification Forza First FD30(S) Timber Internal Flush Doors

MANUFACTURER
Forza Doors Limited, 24a/24c Star Road Trading Estate, Star Road, Partridge Green, Horsham, West Sussex, RH13 8RA England, UK
Telephone: +44(0)1403 711126, Fax: +44(0)1403 711229
Email: sales@forza-doors.com

DOOR REFERENCE & TYPE
A (single leaf) / B (double equal leaves) /C (double unequal leaves) /
D (single leaf & overpanel) / E (double equal leaves & overpanel) /
F (double unequal leaves & overpanel) / G (single leaf & glazed fan light) /
H (double equal leaves & glazed fan light) /
I (double unequal leaves & glazed fan light / J (single leaf & sidelight(s)) /
K (double equal leaves & sidelight(s)) / L (double unequal & sidelight(s)).

DOOR LEAF CORE
Three layer wood particleboard high performance door core conforming to BS EN 312-2 (type p2)
Composition L softwood (Spruce, Pine, Larch) with hardwood (Birch, Chestnut) and sawmill
Residue / recycled wood fibre.
Average bulk density 540-630kgs / m3
Weight 44mm; Nom 27kgs / m2         

LIPPINGS
Concealed / exposed near match timber hardwood lipping to all four edges before / after applying face finish.
Minimum standard finished 8mm square with 2mm aris / radius for double action /
Standard 12 x 12mm rebate from 18mm lipping.
For HPL & PVC face finish: Laminate or 2mm PVC / Abs edge applied to timber lipping.

DOOR LEAF FACE FINISH
Wood veneer
Specie  .........., ref......., To match approved sample ref......
Veneer cut: Crown cut / Quarter cut / Rift cut / Other
Veneer layon matching: Book match / Random match / Slip match / quarter match / other
Veneer grain direction: Vertical / Horizontal / other
Sequential match of veneer feature of adjacent doors, ref.....  Floor plan drawing.
High Pressure Laminate (HPL)
Laminate to conform to EN 438 & ISO 4586 Laminate manufacturer, ref ......., colour
High impact PVC
Manufacturer, ref........., colour

FINISH AS DELIVERED
Wood veneer: Two coats high solid ultra violet (uv) cured lacquer, clear,
30% gloss / other.
Stained...........colour and finished with two coats high solid u/v clear lacquer, 30% gloss.
Limed wash and finished with one coat high solid u/v clear lacquer, 30% gloss.
Timber Lipping: Unfinished for finishing by others / Two coats of high-solid acid-catalyst lacquer.
For finishing by others:
Forza primed coat (FPC) for painting by others.

GLAZING
Size and position of aperture(s): standard configuration (V1, V2, V3, V4, V5, V6, V7) / Vx other drawing ref.........
Bead profile: Cloak (hockey stick) / Flush (quirk).
Glass: Clear fire glass / wired fire glass.

DOOR FRAME
Timber hardwood / softwood / MDF to comply with performance and appearance required
Profile: integral stop / loose stop / rebated / shadow gap. See drawing ref......
Consult Forza for suitable materials, profiles and dimensions to meet requirements.
Steel frame by others: material 1.5mm thick rolled mild steel or stainless steel,
Grade 304 or 316, minimum face width excluding stop 28mm (single acting), minimum
Face depth 100mm, minimum stop depth 12mm.
Aluminium frame by others: material 2mm thick aluminium, minimum grade 6063-T6,
Minimum face width excluding stop 30mm (single acting), minimum frame depth 85mm,
Minimum stop depth 12mm.

TIMBER FRAME FINISH AS DELIVERED
To compliment veneered door(s)
Two coats of high-solid acid Ð catalyst lacquer, clear / tinted , 20% gloss / other
Stained.......colour and finished with two coats high-solid acid-catalysed lacquer.
For finishing by others:
Primed one / two coats for paint finishing by others.

IRONMONGERY PREPARATION
Refer to door / ironmongery schedule
Doors to be factory pre-machined for locks, hinges and other ironmongery as per
drawing ref.......

PERIMETER SEALS
Factory fitted to leaf(s) / frame, pvc cased intumescent / smoke / acoustic seals
to manufacturers choice to meet fire & smoke control and sound insulation as specified in applicable test report or assessment. (Combined seals permitted).
Intumescent size: for timber and aluminium frame 1 no. 20 x 4mm,
for steel frame 1no.20 x 6mm.
Intumescent position: central and exposed leaf / frame, Central and concealed leaf

FIRE RESISTANCE RATING
FD30: 30 minutes to BS 476: Part 22: 1987
FD30S: 30 minutes to BS 476: Part 22: 1987 & cold smoke control to BS 476 Part 31.1.

SOUND INSULATION
Not Required / Required
Weighted Sound Reduction Index (Rw) 32dB / 33dB / 35dB / other
Rating according to BS EN ISO 717-1: 1997 from tests and measurements conducted
In accordance with BS EN ISO 140-3: 1995.

MECHANICAL PERFORMANCE
Mechanical test to DD171: 1987 clauses 4.3, 4.4, 4.9, 4.10, 4.11. Severe Duty.
Mechanical test to BS EN 1192 (EN947, EN948, EN949, EN950). Severe Duty (class 4).
Cycling tests to BS EN 1191 (classification to EN 12400). Heavy Duty (Class 7)

MOISTURE CONTENT ON DELIVERY
Comply with BS EN 942: 2007 service climate 12-21°c / above 21°c .(door  8+/- 2 %) 12

SITE CONDITIONS
Conditions for storage, handling, stacking and covering during installation to comply with manufacturer's instructions.
Post installation temperature to be in region 12°c to 21°c and relative humidity range 40% to 60%.

INSTALLATION
Fix door(s) and timber frame(s) in accordance with manufacturer's Installation guide
and BS 8214: 2008 (Code of practice for fire door assemblies). 

FORZA FIRST SPECIFICATION DOCUMENTS
FSPEC01 SPECIFICATION FORZA FIRST FD30(S) TIMBER INTERNAL FLUSH DOORS
FSPEC02 SPECIFICATION FORZA FIRST FD60(S) TIMBER INTERNAL FLUSH DOORS
FSPEC03 SPECIFICATION FORZA FIRST FD90(S) TIMBER INTERNAL FLUSH DOOR ASSEMBLY
FSPEC03CW SPECIFICATION FORZA FIRST FD90(S) MINERAL CORE FLUSH DOOR ASSEMBLY
FSPEC04 SPECIFICATION FORZA FIRST FD120(S) TIMBER INTERNAL FLUSH DOOR ASSEMBLY
FSPEC04CW SPECIFICATION FORZA FIRST FD120(S) MINERAL CORE INTERNAL FLUSHDOOR ASSEMBLY
FSPEC05 SPECIFICATION FORZA FIRST NON FIRE TIMBER INTERNAL FLUSH DOORS
FSPEC06 SPECIFICATION FORZA CLASS 1/ CLASS 0 TIMBER VENEER WALL LINING PANELS
FSPEC07 SPECIFICATION FORZA FIRST FD30 TIMBER FRAME INTERNAL SCREEN
FSPEC08 SPECIFICATION FORZA FIRST FD60 TIMBER FRAME INTERNAL SCREEN